Lugsicher, Originating from the beautiful industrial city of Leipzig in Germany. Quoting advanced German technology and stable product performance,Based on the unique requirements of Chinese manufacturing enterprises and accumulated over 15 years of experience in the packaging and logistics industry,We have helped numerous domestic and foreign enterprises achieve stable operation in fields such as laser marking, visual inspection, smoke treatment, intelligent production systems, and production of safety products.

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LPV500 series label printing visual inspection system

The integrated solution of the Roewe LPV500 series is not simply a combination of devices. We willHigh performance industrial printers and patented visual inspection systems at both hardware and software levelsDeep integration of the surface has built an intelligent closed loop. At the moment when the label completes printingUpon entering the detection area, after millisecond level precise analysis, the system automatically makes decisionsQualified precise labeling, immediately intercept unqualified ones. This achieves the transition from 'qualified printing'”The qualitative change to "perfect output" has transformed the traditional post inspection into real-time full inspection,Thoroughly restructured the paradigm of label quality control.

Macro insight, precise and error free


Using a unique 1200 dpi contact image sensor, it captures distortion free high-definition images from zero distance. Combined with advanced image algorithms, stable detection can be achievedDefects such as broken needles, rough edges, and minor stains that are difficult for the human eye to detect.

Digital traceability, transparent management


The results, images, and timestamps of each detection are automatically recorded and a structured report is generated. Real time monitoring of qualification rate and defects can be achieved through software dashboardsKey indicators such as type distribution.

Source interception, zero risk


Complete 100% online detection at the final checkpoint before the label leaves the printer and enters the application stage. Any printing defects, content errors, or barcode quality issues will be identified in real-time and automatically marked.

Unmanned closed loop, efficiency leap


The system automatically completes the entire process of "printing imaging analysis execution". By combining robotic arms or labelers, automatic sorting and patching of OK/NG can be achieved without the need for manual intervention throughout the entire process.



Labeling machine parameters
characteristic parameters LPV510 (Standard) LPV520 (Advanced) LPV530 (Flagship)
Product positioning Medium load, economically efficient Large capacity, long-term operation 7 × 24-hour continuous stability
Printing method Thermal transfer printing/thermosensitive Thermal transfer printing/thermosensitive Thermal transfer printing/thermosensitive
maximum resolution 203 / 300 / 600 dpi 203 / 300 / 600 dpi 203 / 300 / 600 dpi
Maximum printing speed 203dpi:356 mm/s
300dpi:254 mm/s
600dpi:101.6 mm/s
203dpi:356 mm/s
300dpi:254 mm/s
600dpi:152.4 mm/s
203dpi:356 mm/s
300dpi:254 mm/s
600dpi:152.4 mm/s
Maximum printing width 104-105.7 mm 104-105.7 mm 104-105.7 mm
Minimum label height 6 mm 4mm 4mm
Medium width range 20 – 114 mm 20 – 114 mm 20 – 114 mm
Maximum outer diameter of paper roll 203 mm 230 mm 230 mm
Maximum length of carbon ribbon 450 meters 600 meters 600 meters
Installation method of carbon ribbon Support internal/external carbon Support internal/external carbon Support internal/external carbon
Core mechanical design Segmented paper feeding, adjustable pressure rod Multi motor drive, precise control of carbon belt tension Multi motor drive, all metal aluminum die-casting body
Standard memory 256MB RAM / 512MB Flash 256MB RAM / 512MB Flash 256MB RAM / 512MB Flash
Standard interface USB, Ethernet, RS-232, GPIO USB, Ethernet, RS-232, GPIO USB, Ethernet, RS-232, GPIO, parallel port
control panel 4.3-inch LCD touch screen 4.3-inch LCD touch screen+physical buttons 4.3-inch LCD touch screen+10 physical buttons
Support for selecting accessories Stripper, cutter, rewinder, RFID, WiFi/Bluetooth Stripper, cutter, RFID, CIS vision module, WiFi/Bluetooth Stripper, heavy-duty cutter, rewinder, RFID, CIS vision module, WiFi/Bluetooth
Continuous operation capability Support long shift production Support high-intensity batch assignments 24/7 uninterrupted operation
Typical application scenarios Logistics waybill, warehouse management, clothing tags, universal product identification Electronic product identification (PCB/chip), automotive components, chemical packaging Medical Device UDI Label, Precision Electronics, Unmanned Intelligent Manufacturing Products, High Value Product Traceability
Specifications
Overall system specifications
System Type Label printing+CIS visual inspection integrated machine
Detection method 1200 dpi Contact Image Sensor (CIS)+Image Algorithm Engine
detection position Printing outlet (peeling end)
Detection coverage rate 100% full inspection (individual inspection)
System response time 20~40 ms (depending on resolution and detection item)
Detection and judgment method Image detection → Software judgment → GPIO output OK/NG → Subsequent labeling/deletion
Default judgment mode Pass/delete/reprint
Supplementary mode Automatic make-up printing (number of times can be set), automatic alarm and shutdown when exceeding the threshold
Support testing projects
Print quality inspection Broken needles, missed prints, misalignment, blurring, distortion, broken bands and wrinkles, printing filtering
Barcode interpretation QR code/QR code reading, ISO 15416/15415 readability rating
OCR/OCV English, numbers, symbols, Simplified/Traditional Chinese
Minimum OCR letters ≥2 pt
Pattern recognition Logo、 Graphic integrity detection
defect detection Dirt, stains, foreign objects, scratches, missing corners, missing marks
Content Match Database comparison/text template comparison/graphic template comparison
Serial number detection Leak detection, plagiarism detection, incremental/decremental verification
Historical trace All images and detection result records can be viewed, and support export
System detection performance
Image acquisition resolution 1200 dpi
Minimum recognizable barcode resolution 2 mil (1D)/3 mil (2D) maximum detection speed: 50.8 mm/s (2 inches/second)
Small tag detection capability ≥ 6mm x 6mm labels are checked one by one
Label width range 6 mm ~ 105.7 mm
Label height range 6 mm ~ 532 mm
Label thickness range 0.05 ~ 0.28 mm
stability Not affected by ambient light, without distortion or misalignment
Algorithm engine Multi threaded image processing+deep learning defect recognition (optional)
System interface and docking
Printer docking interface Network/USB (depending on the model)
Linkage with labeling equipment GPIO (OK/NG/Alarm/Reset) External MES/WMS factory system: TCP/IP, HTTP, CSV synchronization, data transfer docking (optional)
Supplement the logical interface Can be linked with printer components and support automatic reprinting
camera trigger Built in synchronization, no external trigger line required. Expansion interface: can add industrial cameras/barcode scanners/sensors
software platform
operating interface PC client (Windows)+printer side control interface linkage
Permission Management Multi level user permissions, controllable operations, foolproof design, automatic reporting: Excel/CSV/TXT/LOG
Historical record query By date QR、 Serial number and test result query
alarm system NG continuous occurrence rule, automatic shutdown and prompt real-time statistics: total print count/NG count/reprint count/yield rate
System adaptation environment
Operating Temperature 0 ~ 50℃
humidity range 30%~75% RH (non condensing)
Adapt to operating system Windows 10 x64
Minimum Host Configuration 15 8th generation/8GB/1TB SSD/3 X Gigabit Ethernet ports
Recommended Configuration 178th generation/16GB/1TB SSD/3 X Gigabit Ethernet ports
Overall system capability
Detection coverage 100% label by label inspection
Action closed-loop OK → Labeling; NG → Delete+Remake
Automation level Can achieve a process of "printing → detection → reprinting → labeling" without human involvement
Industry adaptation Automotive electronics, consumer electronics, warehousing and logistics, pharmaceuticals, small-scale label applications
reliability 7 × 24-hour continuous operation

*Depending on the size/complexity of the material and coding information. Product and application related matters,Please consult with a representative from LUGSICHER.


Download Materials

LPV500 series
Label Printing Visual Inspection System Product Manual

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